XLR cable wiring - PIN 1 to chasis or not?

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XLR cable wiring - PIN 1 to chasis or not?

Post by N.icholas »

I put a post on the LIVE sound forum re some RF interference problems with a snake - on investigating possible causes I came across the "PIN 1 problem" - which on reading about it I realise I do not fully understand.

When making up XLR cables should Pin 1 ( shield/ground) be also connected to the Chasis of the XLR connector? I Must admit I have never done this when making up cables ( and have had no problems - at least that I know of).

All wiring diagrams I have seen do not seem to show this (i.e. Pin 1 one bridged to the chasis)

There seems to be some who say yes and some who say no - or yes under some circumstances and no under others.

So as it may be a basic question ( or it may not be!) I thought I would post it here.

A bit confused - which is the correct convention?

Nick :?
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by intense »

It appears a lot has been written on this topic, some of it helpful. Two notes by Rane spring to mind here and here, but you have to keep in mind that they're written from the perspective of a manufacturer rather than a user.

The short(ish) answer seems to be that the virtue of connecting Pin 1 to the connector shell depends on how the device to which that connector is plugged in is wired internally, and on the quality of the shell-to-shell connection. In the event of interference believed to be from demodulation of incoming RF signals, connecting Pin 1 to shell on one or both ends of a cable could help. In the event of some kind of hum loop (including buzz from switched-mode power supplies), connecting Pin 1 to shell could cause more harm than good.

Generally, it should have no bearing on electrical-power safety to connect or disconnect Pins 1 to/from connector shells.

Chris
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by N.icholas »

Thanks for the reply chris - at least I know that not bridging pin 1 to the chasis is OK (ish!),
I read the rane artice and some others and this is what led to a lot of my confusion e.g one AES standard says no and others standards/conventions say yes.

With my current problem have found that on some of the snake muticores absolutely no problem, but on others there is. Have switched the "OK" ones to the input channels the problem ones were in and the problem dissapears ( thus presume it is not internal to the mixer). I have tested the problematic cables with a cable tester and all seems fine (pin 1 to pin 1 pin2 to pin 2 and pin 3 to pin 3 )

The other possibly strange thing is that the supplied XLR male cases are black metal and appear to be non-conductive (!) and although the PIN 1 is connected to the chasis terminal internally - testing for a connection between this and the chasis shows no circuit. I have tried also replacing one of the cases with a conductive one but makes no difference to the RF problem (picking up a local radio station!)
Could getting some ferrite rings help?

Nick

also fogot to say if I hold the mike (sm58) and touch the desk the level of interference drops ( am I acting as some sort of capacitance). The rf is also there with no mike attached but increases with the mike attached. Also there with no cable coming out of the stage box end. Plus not there if don't go through the snake.

Mhhhhm I actually lie! - on the "OK" multicores the signal is there but the gain on the channel has to be turned up to almost max to start hearing it! The cable drum is at the top of a 3 storey house at the moment - so possibly this does not help - good arial!
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by intense »

Nick,

I wonder if the difference between cores of the snake is to do with which ones are on the outside - such cables I've worked with have been of simple mechanical construction (i.e. no change in the cross-section throughout the length).

From your test touching a mic and the desk it sounds as though an unwanted high-impedance path is involved and it may be possible to exclude this by using a 1:1 transformer at the mic end or the desk end. Something like this.

If you're OK with soldering then, yes, ferrite beads in series (a few turns through the bore) and capacitors shunting to earth can sometimes help, but this depends on the radio frequency of the interference. Can you identify the broadcast service that's breaking through? Is there an audio signal involved (e.g. from medium-wave radio, such as R4 from Crystal Palace)? Or is it buzzing noises from UHF analogue television (which will be gone after next year)? Ferrite beads need a lot of turns to be effective at medium wave but can achieve a lot at UHF with two or three turns.

In case it helps, an effective way to shunt RF signals to earth in an otherwise low-ish impedance line is to pass the line through two inductors in series and connect a capacitor between the junction of the two inductors and earth (i.e. cable screen) - and you'd need to do this equally for each of the two balanced cores. The junction of the two inductors is raised to a high impedance at RF which can then be effectively shunted by the capacitor (e.g. 100 pF) regardless of what's connected to either end of the line. However, four ferrite beads and two ceramic film capacitors is quite a lot to build into an XLR connector shell.

Good luck. I expect others will respond to this thread, perhaps someone who can prescribe a 'general' cure.

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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by Hugh Robjohns »

N.icholas wrote:I read the rane artice and some others and this is what led to a lot of my confusion e.g one AES standard says no and others standards/conventions say yes.

If you understand the science behind it all, the different approaches make a lot more sense, but there is no absolue right or wrong answer at the present time.

The modern approach is that all of the audio circuitry should be screened -- and that includes the signal wires in cables. So the cable screen should connect to the XLR shell and the equipment case -- and that should all be tied to the mains safety ground too. Essentially, the idea is to maintain an complete faraday cage around all of the audio electronics and interconnects. And, in principle, it makes a huge amount of good sense.

For that reason a lot of commercially made XLR cables will have the link in place between pin 1 and the XLR shell.

However, in times gone by many manufacturers took the approach that there should be two grounds: the clean audio ground (pin 1) and the dirty chassis (the metal box around the equipment that is tied directly to mains safety earth).

To minimise problems with ground loops through the mains safety earthing of separate equipment (in poorly designed products) many designers therefore contrived ways to separate the audio and chassis grounds (at least at audio frequencies).

In this kind of equipment, linking pin 1 to the shell of XLRs will obviously bridge the two grounds and potentially open a whole world or ground loop worms.

So if you suspect you might be using less than perfectly designed equipment that might be susceptible to ground loop issues, then the best advice is NOT to link pin 1 and the XLR shell.

Full screening will still be in place because the XLR shell is grounded to the chassis once plugged into the socket anyway.

Where the screening breaks down is when joining two XLR cables. In this situation, the short bit of exposed wiring inside the connectors (but outside the cable screen) is potentially open to interference becuase the metal XLR shells are floating (not grounded to anything).

In practice, this is unlikely to be a major problem and I've certainly never had problems with it... but you can get the best of both worlds by using a small capacitor to link between pin 1 and the XLR shell. Something like a 0.1uF ceramic disc capacitor will provide a very low-impedance path to ground for RF interference, while maintainig a very high-impedance path at audio frequencies -- so the XLR shell acts as a proper RF screen but won't bridge the audio and chassis grounds at audio frequencies, and so there is no risk of ground loops.

Hope that makes sense.

The other possibly strange thing is that the supplied XLR male cases are black metal and appear to be non-conductive (!)

They are anodised -- you'd need to scrape away the anodising to get back to bare metal to check continuity. I wouldn't bother!

Could getting some ferrite rings help?

Yes.

also fogot to say if I hold the mike (sm58) and touch the desk the level of interference drops ( am I acting as some sort of capacitance). The rf is also there with no mike attached but increases with the mike attached. Also there with no cable coming out of the stage box end. Plus not there if don't go through the snake.

The question is, where is the interference getting in? Is it being picked up by the multi and the mixer is failing to reject it, or is it being picked up by the multi and demodulated also in the multi, so that it's presented to the mixer as an audio signal? It could be either!

Either way, clearly there is poor RF screening in some lines through your multicores. Ferrite beads on the XLR pins inside the connectors at the mixer end will probably help.

But I'd also remake and resolder all the individual core screens to their respective pin 1s. If there has been some corrosion in your unused multicore while it was stored then it could be that some of the connections have started to become high-impedance ata RF and/or semi-conducting. A normal cable-test or continuity test won't reveal this kind of problem.

Does the problem remain no matter what channels of the mixer are used? What is the mixer, by the way?

Hugh
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by N.icholas »

Thanks Hugh,

it is going to take me a bit of time to absorb the above -

but a little more info

I nipped out to maplin to get some ferrite clip on rings - don't really make much difference if any!. I also bought a pack of beads - so may try these in one of the XLRs and at the same time resolder the shield to see if it makes any difference ( may be more difficult for me at the drum end)

I have some mike and some line transformer splitters whould these be worth trying? - i.e taking the isolated output

I am going to try the multi into another mixer to see if the problem is the mixer.
Re the channels - the multi core that seem to pick up the signal will pick it up regardless of the channel connected to. The ones that don't pick it up (unless full gain) similarily will not pick it up regardless of the channel input to.

I seem to be picking up a local asian radio station ( east end of london).

The desk ( hate to admit this!) but it is an old DDX3216 - like it because I can duplicate input channels 1-16 to 17-32 for monitor mix and from adat can record the 16 channels if I want to, plus built in dynamics etc ( however we will have a back up desk from the hire company - but when I used this before one aux dissapeared as well as the main leds from time to time - so prefer to use what I know if possible - despite some risks!!!!)

The mini festival is next sunday - so a bit short of time - however worked out a possible work round to minimise it - that if I make sure the vocals are on the least effected multicores I should be OK - the rf only starts when the gain is at about the one O'clock position on the affected multicores and on the others not until virtually at max! - thus for the miking of the cabs and the drums I should be ok - plus I can set up mute groups for worst channels when they want to do simple announcements and breaks (?)

Mind you we may well get the radio 4 classic serial on Sunday afternoon!!!!!

I will keep you posted how I get on - plus any other advice welcome

Nick
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by N.icholas »

Ah ha!
maybe something to do with the desk? Or combination with the multicore?

Just tried one of the effected multi cores into an ADA8000 connected to the DDX channels via adat. No RF interference at all! (Is this acting in a similar way as an isolating transformer i.e the inerference may still really be there and generated by the snake but not being passed to the mixer - or am I thrashing around here for an explanation)

A possible solution - ( but still interested to get to the bottom of it)

Probably need to dump the DDX and get a new desk or simply make sure we can hire in good ones in the future- for the limited use I now have of it.

(mind you the X32 looks interesting - please tell me I am a fool to consider it! )

Nick
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by N.icholas »

Ok just an update:

Tried a mic splitter and although RF ( radio station went) went still a little noise when gain up highish ( above needed!). So the ada8000 may be a better bet.

Also tried one of the problematic mutlis in a yamaha aw16 ( all my stuff is terribly old - and a bit dusty!). No RF seemed to be picked up at all.

Also just out of interest cut the connection between pin 1 and the chasis on one of the multis - but made no noticeable difference - suppose in theory should have made the rf worse!

Therefore of Hugh's suggestions possibly looks like - muti core is picking up RF signals some worse than others ( as Hugh suggested perhaps tend to be on outside in core) and so perhaps Hugh's prognosis "being picked up by the multi and the mixer is failing to reject it" could be the one.

And probably poor rf screening in the multicore

Ho Hum!

Many thanks to both Intense and Hugh for their advice

Nick
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by Hugh Robjohns »

It does indeed sounds like the mixer is failing to reject the RF interference, but the ADA8000 manages just fine.

The fact that it is worse on some channels than others is probably becuase of the multicore construction -- inner cores being less problematical than the outers.

Check that the mixer is properly grounded via the mains safety earth.

I'm not surprised the ferrite clamp made no difference, but the ferrite beads on the two signal wires in each of the male XLRs should make some improvement.

It may be that the interference is from an unusually strong RF transmitter somewhere relatively close -- a pirate station, perhaps. In which case you may find that on the recording location there is a much lower RF field strength and you don't have any trouble at all... but I know how worrying these things can be when you're planning a rig!

Hugh
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by ef37a »

RFI from Daventry and Rugby and TVI from Bedford (when CH6 was cooking) were a constant audio headache for me in the electronics servicing and PA game here (NN1 XXX).

Tho' as Hugh says, dry joints in connectors can demodulate RF it is far and away most often the case that poor, or non-existant filtering in the equipment is the cause and the cheaper the kit the worse the problem! (NB one mfctr we never had a problem with was Quad!).

The company I retired from in Dec'2010 took this matter very seriously from day one of the design stage and you find mini toroid LC filters at front ends and ferrite beads on all output lines. IC bandwidths too are restricted to humans not bats.

In two years I never had an RFI problem with any amp or pedal.

Re the post fitting of RF chokes, caps etc. Probably easier to build it all in some small ally boxes and have a short, <300mm "tail" to feed the mixer.

Bottom line: It is almost always the kit!

Dave.
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by tacitus »

I'm in the same general area as Dave (NN6, actually) and I've never had a moment's problem with any of my cables, snakes or equipment. Admittedly pretty well all of my PA gear is less than a decade old, but I have XLR cables going back 30 years and more. I never link pin1 to the shell. and although I have a few bought XLR cables, I haven't looked to see what they did there.

If I knew what I was talking about I'd say don't connect pin 1 to the shell, but I'm sure if I do I'll jumped on for promoting suicidal practices or something. I do agree it's likely to be the equipment first.

Come to think of it, I have had a problem with one snake that has slightly dodgy XLR sockets on it and last summer I had to cut a cable off to get home and fix it later. Not a noise issue, though.
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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by ef37a »

tacitus wrote:I'm in the same general area as Dave (NN6, actually) and I've never had a moment's problem with any of my cables, snakes or equipment. Admittedly pretty well all of my PA gear is less than a decade old, but I have XLR cables going back 30 years and more. I never link pin1 to the shell. and although I have a few bought XLR cables, I haven't looked to see what they did there.

If I knew what I was talking about I'd say don't connect pin 1 to the shell, but I'm sure if I do I'll jumped on for promoting suicidal practices or something. I do agree it's likely to be the equipment first.

Come to think of it, I have had a problem with one snake that has slightly dodgy XLR sockets on it and last summer I had to cut a cable off to get home and fix it later. Not a noise issue, though.

Waaaay back (Timken show era!) the pages of the PAE magazine carried this discussion a couple of times every year. There was never a conclusive answer then. Most firms I think left the shells floating. About the only time this was a problem was a coupled shell pair in wet grass with a 100V line nearby, could cause instabilty. Mind you it was often pointed out, quite fairly, that you were a lazy B not to put your speaker feeds on poles!

RFI was not much of a problem with "pro" PA kit mainly because it was balanced in and out and most had proper filtering (and PA amps were bat friendly!Fo about -3dB at 50kHz). When the RF did strike we had a box of traffs with interwinding screens that almost always killed 50dB of it or better.

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Re: XLR cable wiring - PIN 1 to chasis or not?

Post by N.icholas »

Thanks for all the responses. Have not solved it yet - and undoubtedly the snake combined with the particular kit.

But in the end borrowed 8/4 and 12/4 snakes and no problems with RF . The day went well - mixture of school kids to blues and rock bands - so enough to do without having to worry about the snake.

When I have time I will resolder some of the multi's to see if a difference - otherwise chop it up or chuck it!

Nick
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