Deep Joy..
I received a parcel from Luthier's Mercantile International on Monday. Full of woods and bits... Mmmmm
So, the main thicknessing of fronts, backs, and sides is finished. I spent yesterday afternoon largely bewildered, making sure I had all the bits I ordered and then worrying in case I'd made any mistakes. But all was fine and well, so I got on with making some jigs last night and this afternoon. Here's a pic..
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Both ukes will have a Mother of Pearl (MoP) ring bounded with wood purflings for a soundhole rosette. And as both soundholes are going to be different sizes I had to knock up one for each. The package from LMI had a 1oz pack of 0.050" white MoP slab. So I'll need to cut a number of segments for each radius to make up each MoP ring. I'll be rough cutting them by hand, but once that's done I'll need to use the other jigs I'm working on to get the inside and outside curves good. Once that's done, I need to make perfect butt joints so that the segments can be joined invisibly. So what you can see in the pic are the 2 jigs where I've cut and hand routed channels to seat the pearl sections, a final step will be to cut a slot through the groove where I can accurately run a file to finish the ends of the pearl strips so they mate perfectly. The big thing with a screw through the middle is a fly cutter that I modified a few years ago, replacing the cutter with a holder for a #15 scalpel blade. I did consider making a circle cutter for my Dremel router base, but on balance I decided not to. The modified fly cutter is very accurate and makes a much neater cut than the best downcut router bits. So, once I made the cuts with the fly cutter, I used my baby router plane to clean out the slots. Yes, before power routers we used router planes to cut slots, grooves, and cavities.
You'll be seeing both again when we inlay the rosettes into the fronts soon.
And after finishing those, I started preparing a neck blank and cut off the end section to make the headstock. I'll grab some pics tomorrow so you can see what's involved.
Andy
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